Yep, my most ambitious project yet began yesterday.
The DIY garage boat, the SC 12-60 Tunnel Micro Bass boat started yesterday. Here are a few sneak peek pics from day 1. Video coming soon.(https://uploads.tapatalk-cdn.com/20220904/826e4a5edaf1afea2b50bdf3c57e0977.jpg)(https://uploads.tapatalk-cdn.com/20220904/b3e63bd8ea92fb3e285341d4f6ad533a.jpg)(https://uploads.tapatalk-cdn.com/20220904/728195148b6df026498924068c7cb718.jpg)(https://uploads.tapatalk-cdn.com/20220904/7c4ee14c2236e3afa69d35d86104bde9.jpg)
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Looking forward to following this project. ~c~
Very cool! Is this going to be a glass boat?
Always enjoy these types of threads. I'll be watching the progress.

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Looking forward to following this!
Day 2 went well. The tunnel is taking shape. Got the interior side walls in and glued with Thixo epoxy. The overnight cure is unbelievably solid.
I'm still having issues with making the bow geometry work out. That's day 3's task.(https://uploads.tapatalk-cdn.com/20220905/5b48870999cd5593945f657b25ce0eed.jpg)(https://uploads.tapatalk-cdn.com/20220905/be55ddf40e7152e12f941f8660b5ff30.jpg)(https://uploads.tapatalk-cdn.com/20220905/3a39a107ff9738a4a66530986393b4b3.jpg)(https://uploads.tapatalk-cdn.com/20220905/eef750aa37a7f3a16e4890efa53dc06a.jpg)
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Looks Heavy?
Part of what you see is the jig to keep it square during the build. The boat is made out of 5mm plywood.
That being said it is going to be heavier than a Jon boat or pond prowler. But it is larger and has the capabilities of a bass boat, in an 11'-8" frame. Still should fit in the back of a pickup with the Reese hitch mounted frame/loader I designed. It is also designed to fit in the back of a toy hauler so I can have a comfortable boat when we hit the road in a few years.
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End of day 3. I got the bow geometry worked out so it looks less like a barge. Having room for storage under the deck made it look tall for its length.
We will see how it looks when I get it out of the jig and flipped over, but that is still 40 hours away...(https://uploads.tapatalk-cdn.com/20220905/74d3ee345f4357a98e47f6f9ae68c0db.jpg)(https://uploads.tapatalk-cdn.com/20220905/d3a8522794764fcf5290b4f05fdfc4c0.jpg)
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Looks great! Can't wait to see the end results.
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Your amazing Lee! ~c~ All the projects you take on besides running a company at the same time. What are you planning to power this boat with? Good luck moving forward. This will be fun to watch!!!!!
Quote from: Princeton_Man on September 04, 2022, 07:46:30 AM
Very cool! Is this going to be a glass boat?
Epoxy and paint over 5mm plywood with some glass reinforcement.
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Quote from: big g on September 05, 2022, 07:04:36 PM
Your amazing Lee! ~c~ All the projects you take on besides running a company at the same time. What are you planning to power this boat with? Good luck moving forward. This will be fun to watch!!!!!
Thanks G. Honestly the company runs itself most of the time, but I like to think I'm amazing..


Normal power will be all electric. Likely a MK Edge TM and an ePropulsion outboard.
However I have two test dummies, Nate and Josh, that want to put a 25 on it and see if they can get 50 mph out of it.
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Quote from: FD on September 06, 2022, 03:43:32 AM
Quote from: big g on September 05, 2022, 07:04:36 PM
Your amazing Lee! ~c~ All the projects you take on besides running a company at the same time. What are you planning to power this boat with? Good luck moving forward. This will be fun to watch!!!!!
However I have two test dummies, Nate and Josh, that want to put a 25 on it and see if they can get 50 mph out of it.
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Better use a lot of epoxy. ~roflmao
This is pretty cool. looking forward to seeing this through in the end.
Progress photos from Day 6. It's starting to look like a boat.


.
Videos coming weekly or when I get time to edit.
I got it off the horses and on the ground by myself. It still weighs well under 100lbs.(https://uploads.tapatalk-cdn.com/20220910/e3016cbb597c611656f3a05102756bd9.jpg)(https://uploads.tapatalk-cdn.com/20220910/f7033003f85ba122bfb6ec93de28e0d7.jpg)(https://uploads.tapatalk-cdn.com/20220910/73f28bdaadc8a12ad13b193889c46791.jpg)
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Wow it's really coming along quickly. Are those open spaces going to be filled with some type of floatation?
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Quote from: Smallie_Stalker on September 10, 2022, 03:04:17 PM
Wow it's really coming along quickly. Are those open spaces going to be filled with some type of floatation?
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Yes, sort of, but not until I flip it over.
Because I wanted it to track well under TM power and handle a higher HP outboard at the same time, the pontoons are more pronounced at the stern while the bow end is more flat. With the changing angle, I have to cut and fit each one individually.
When I finish the skin and flip it, I'm putting 10" of 2lb density, closed cell pour foam in the pontoons. That should give me 1800 lbs of buoyancy.
If it fills with water I should be able to sit in it and wait for someone to come get me.

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Yessir that should keep you afloat! 🛟
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Day 7. I survived.

Probably should not have taken on such a complex hull shape for my first boat build but it's too late now. Finally got the skins on but it was a pain. I was attacked by a horde of love bugs and had to close the garage doors and break out the portable AC to keep it tolerable. It did keep most of the bugs out of the epoxy.
Tomorrow I flip it.
(https://uploads.tapatalk-cdn.com/20220911/1321381a48d6793cb4b1639fdd85e68e.jpg)(https://uploads.tapatalk-cdn.com/20220911/61b2cc85ea9f088a54967780f835cb96.jpg)
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Lookin' good! ~c~
Wow, looks stable, but heavy! Enjoying the journey! ~c~ ~c~ ~c~
Quote from: FD on September 11, 2022, 03:09:01 AM
Quote from: Smallie_Stalker on September 10, 2022, 03:04:17 PM
Wow it's really coming along quickly. Are those open spaces going to be filled with some type of floatation?
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Yes, sort of, but not until I flip it over.
hen I finish the skin and flip it, I'm putting 10" of 2lb density, closed cell pour foam in the pontoons. That should give me 1800 lbs of buoyancy.
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I see a small problem with that, the amount of tackle the average baas fisherperson carries weighs much mow than that. lo lo It's coming along quite nicely Lee.
Rodney
I flipped it by myself with no issue. Picked it up and set it on the milk crates. Still around 100 lbs
Did a lot of cleanup, put in part of the epoxy fillets, and filled all the screw holes from the temp bracing. Cut and fit the TM deck support plate out of 3/4 ply.
Lots of sealing and sanding to be done.
It's looks like an egg crate at the moment, but I started the layout of the rod lockers and deck cutouts. Hopefully the sleek design that was in my head starts to show itself soon, or not...

It's going on it maiden voyage in the canal soon for a leak test and to check the balance before I install the floatation foam.
(https://uploads.tapatalk-cdn.com/20220913/97fdaaa1070fa75fbfc954e69a96d8bf.jpg)(https://uploads.tapatalk-cdn.com/20220913/32915517e3c84f421b26d40911c05440.jpg)
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Day 12! Videos are coming but I wanted to share(https://uploads.tapatalk-cdn.com/20220916/5d17e54778d68f8db2ecd2b12ede96db.jpg)(https://uploads.tapatalk-cdn.com/20220916/696451554c39a2d5429d410e46909b57.jpg)(https://uploads.tapatalk-cdn.com/20220916/022ac4c4f733fdf12ca403b8f8867af7.jpg)
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Wow, floats high, should be great in the shallows. There is light at the end of the tunnel. ~sun ~sun ~sun
Sweet! Looks good.
Sent from undisclosed location. -Tiller Mafia
Cool! ~c~
Full disclosure, it floated great but wasn't entirely watertight...

a few leaks from seams and screw holes that weren't properly sealed. But, since the bottom is made of 21 individual pieces of 5mm plywood to get this tunnel shape, I was pretty happy.
We dried it out and corrected those leaks. One more waterproof test, then 4 oz glass on the bottom seams with a Gator Glide bottom coat. After that we will put the pour foam floatation in.
It's coming along nicely. Video 2 is out and I'm working on editing to get the vids caught up to the build progress.
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Looking forward to your next vid!
It's coming along FD, lot of work done and a lot to go.
Rodney
Day 3 video is out. Trying to get caught up on the videos and wait for some cooler weather... ;D
https://youtu.be/o0yDI-INGrM
Day 15 sneak peek!
Rod lockers, pedestal seat mounts and pour foam.(https://uploads.tapatalk-cdn.com/20220928/153a2044dd185573033ae065e90d5f20.jpg)(https://uploads.tapatalk-cdn.com/20220928/518e33dc20c15a32e9a3564115a2829e.jpg)(https://uploads.tapatalk-cdn.com/20220928/e5618ba97f14ecd0a6bed0f0adfcf96f.jpg)
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Wow, she's taking shape fast!

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I got the hatch supports roughed in today.(https://uploads.tapatalk-cdn.com/20220929/73a8415925c91f0068525981967e54d9.jpg)(https://uploads.tapatalk-cdn.com/20220929/f747fc918b7cad976b5b8909e8fafbc8.jpg)
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Coming along nicely. I hope the storm didn't create any problems for you.
We're good. No internet or phone but we have power.
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It's upside down for the last time...I hope

And the videos are rolling out every few days trying to get caught up.(https://uploads.tapatalk-cdn.com/20221009/b28cdd8ee9fb34bf4cd12ed088e8553f.jpg)
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You are amazing! ~c~ ~c~ ~c~
Sneak peek!(https://uploads.tapatalk-cdn.com/20221017/c3fc4524b5baaa5f0ad3da03770b8a4c.jpg)
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Quote from: FD on October 17, 2022, 06:12:59 PM
Sneak peek!(https://uploads.tapatalk-cdn.com/20221017/c3fc4524b5baaa5f0ad3da03770b8a4c.jpg)
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Very nice!
Looks great Lee!



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Is that an epoxy or a flex coat?
Thanks guys.
It's a 2 part epoxy Primer for below the waterline that is flexible. Total Boat Total Protect is the product name.
I'm putting GatorGlide on the bottom today. That will finish the bottom and I flip it for the last time.


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4 coats of Gator glide on the entire bottom and 6 coats on the bottom of the pontoons and skegs and the bottom is DONE!(https://uploads.tapatalk-cdn.com/20221019/5714bc2a6ea740bc351219c2c950e9fd.jpg)(https://uploads.tapatalk-cdn.com/20221019/96e5d7ffc39b7fcc35cddc6d27aa96e5.jpg)
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~c~
Weight must be adding up? Looking good! ~c~
Quote from: Princeton_Man on October 19, 2022, 12:42:09 PM
Weight must be adding up? Looking good! ~c~
Not to bad. I can still pick up one end at a time pretty easily. I will definitely be getting help to flip it this time because the bottom is slick as owl snot.
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Now that is slick ! ! ! !
(https://imagizer.imageshack.com/img922/7083/MHf2oS.gif) (https://imageshack.com/i/pmMHf2oSg)
Gave you a shameless shoutout to someone on TBN's social media who wants to do this. (https://uploads.tapatalk-cdn.com/20221021/77579e6ae514f0cddb242262687e4c3c.jpg)(https://uploads.tapatalk-cdn.com/20221021/6bcf7787fb04e1f17f0de0bb830e3df9.jpg)
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Quote from: topdsm0138 on October 21, 2022, 09:10:33 AM
Gave you a shameless shoutout to someone on TBN's social media who wants to do this. (https://uploads.tapatalk-cdn.com/20221021/77579e6ae514f0cddb242262687e4c3c.jpg)(https://uploads.tapatalk-cdn.com/20221021/6bcf7787fb04e1f17f0de0bb830e3df9.jpg)
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Thanks Josh. I've been talking to Mike over at TBN about livewells and other stuff.
He has been a lot of help.
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It's right side up again on the auto loader. I'll get you guys a sneak peek of the loading prototype in action.(https://uploads.tapatalk-cdn.com/20221021/bfe4554df9435e52e2da9d3b583f5c3d.jpg)(https://uploads.tapatalk-cdn.com/20221021/484273062847d0135d522a0bef93be85.jpg)(https://uploads.tapatalk-cdn.com/20221021/7b302cf09ac35f39db1123eba4d5a687.jpg)
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Got to see this boat in person over the wknd. It's going to be a kickass micro bass boat!!
(https://uploads.tapatalk-cdn.com/20221204/00de2e888da4f0b71a71b23de07f9437.jpg)